Index By Mfg.
Aeroquip
Airroyal
Asco valve
Allen Bradley
Alco Valve
Alexander Valve
Alemite
Allied Witan
Atlas Copco
Altronic
American Coupling
American Heat Exch.
Ametek Gauge
Anchor Fittings
Aro Modernair
Aschroft Gauge
Atlas Cylinders
Autoclave Engineers
Barksdale
Bailey mackey
Bendix
Bijur
Bimba
Bodine Motors
Boehmer valve
Borg and Warner
Brand Hydraulics
Brown & Scharpe
Browning
Brunning Parker
C.A. Norgren
Cessna
Char- Lynn
Chelsea PTO
Circle Seal
Clark
Commercial Shearing
Continental Hyd
Cross Mfg
Cummins
Daman Subplate
Danfoss
Data Logic
Datcon
Delta Power
Deltrol
73 Mfg. Co.
D.D.A.
Danfoss
Denison
Detroit Coil
Detroit Diesel
Double A
Dowty
Duff Norton
Dwyer
Eastern / LFE
Eaton
Eculid
EMB
Enerpac
Facet Filters
Fairchild
Firestone
Fischer & Porter
Fisher
Fram Filters
Funk
Eaton Fuller
Gabriel
Gates Fittings
Gardner Denver
GE parts
Generant
Gresen
Gromelle
Haenni Gauges
Haldex
Hansen Couplings
Headland
Helicoide
Hella
Hendrikson
Hi-Flex Fittings
Hoke
HTC
Hub City
Hycon
Hydac
Hydreco
Hydro-Craft
Imperial Eastman
Jaco
John Deere
Kebby Tank Acc
Keystone Valves
Komatsu
Legris
Lenz Fittings
Lenz Filters
Lenz Gauges
Lexair / Airmatic
LittleFuse
Lha
Lube Devices
Lucas / Bendix
Isspro
Main Flanges
Manastrip
Meritor
Microswitch
MIDLAND
Mission pumps
Murphy
National seals
Nason
NCC
Norgren
Norman Filters
(Ultraporous)
NOV
NuFlo
Numatics
Nycoil
Oil Dyne
Oil Gear / Hydura
OPW
Parker Hydra
Parker Lucifier
Parker
Perfecting
Pepperl & Fuchs
Plast-O-Matic
PMA
Prince
Preco
Purolator
Pump
Quadrastat
Racine
Refilco
Rexroth
Rockwell
Ross - TRW
Sappel
Schroder
Squre D
Skinner Valves
Skinner Parts
Snap-tite
Spicer
SS White
SPM
Sta-rite
Stewarts
Strahmann Valves
Stratoflex Fittings
Sauer Danfoss
SPM
Sundstrund
Suntech-
Sundstrand
Swagelock
Stewart Warner Guages
Synflex Fittings
Telemecanique
Tyrone
Twin Disc
UCC
UE Switch
Ultraporous Filters
U.S. Gauge
Utec
VDO
Veriflo
Versa
Vican Pumps
Vickers
Viking
Wabco
Watts Regulator
Weatherhead
Weschler / NES
Wilkerson
White
Young Radiators
ZF
Zinga
Zycron
Others
|
|
GARDNER DENVER WELL SERVICING PUMP
MODELCOMPACT
PARTS LIST
COMPACT
WELL SERVICING PUMP
MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER
PARTS AND SUPPORT SERVICES
Gardner Denver. genuine pump parts are manufactured to design tolerances and are developed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance is incorporated in our genuine replacement parts.
Your authorized Gardner Denver Sales Office offers all the backup you ll need. The Fort Worth Manufacturing Facility maintains a large inventory of genuine parts.
Gardner Denver supports your needs with these services:
TABLE OF CONTENTS
Maintain Pump Reliability and Performance with Genuine Gardner Denver Parts and Support Services
.....i Instructions For Ordering Repair Parts.i Power End Assembly and Lube Assembly
Gear Reducer Assembly and Lube Assembly ... Fluid End Assembly, 3 Fluid End Assembly, 3-1/2 , 4 , & 4-1/2
.. Stuffing Box and Packing Kit, 3
Stuffing Box and Packing Kit, 3-1/2 .
Stuffing Box and Packing Kit, 4
Stuffing Box and Packing Kit, 4-1/2 .
Special Tools.POWER END ASSEMBLY
1 FRAME, COMPACT . 1 1024262 CROSSHEAD ... 3 1024083 CROSSHEAD GUIDE..... 6 1024094 CONNECTING ROD (Make from102518 Casting)... 3 1024225 REAR COVER .. 3 1024276 REAR COVER GASKET 1 1024287 MAIN BEARING HOUSING.... 1 120170W8 GASKET, MAIN BEARING HOUSING . 2 1000929 BEARING RETAINER OUT RACE. 6 10244010 SHIM SET, RR 500, MAIN BEARING .. 1 10008411 BEARING RETAINER INNER RACE ... 6 10008312 TACK COVER, C500, COMPACT 1 10009313 TACK COVER GASKET, C500 P.E. .... 1 10010114 CRAKSHAFT, C500 P.E. 1 120153W15 CONNECTING ROD BEARING (List Price $184.72/BJPrice: $163.00). 3 10010816 OUTSIDE MAIN BEARING..... 2 10010917 INSIDE MAIN BEARING FIXED... 1 10011018 INSIDE MAIN BEARING FLOAT. 1 10011119 SIDE COVER, C500 POWER END (1201) 2 10186520 SIDE COVER GASKET (See 120173W).... 2 10009121 CROSSHEAD PIN RETAINING PLATE..... 3 10247922 BEARING CROSSHEAD PIN. 3 10008923 WRIST PIN, H600 COMPACT (Also fits C500).. 3 120218-1W24 CONNECTING ROD BOLTS (Parent # of TabulatedDetails)..... 3 1001225 CAPSCREW 3/8
16 x 1
GR. 5, HEX HEAD (454VP003-006) List Price: $ .90). 26 103258
26 FLATWASHER: 3/8
. 38 103404 27 CAPSCREW 3/8 16 x 3/4 GR. 5, HEX HEAD (454VP003-006) (List Price: $ .90) 38 103259 28 CAPSCREW 3/8 16 x 3/4 GR. 5..... 0 103259* 29 FLATWASHER: 3/8
. 0 103404*30 CAPSCREW: 1/2 - 13 x 1-1/4 GR. 5 (List Price $ .90) .. 6 10328231 CAPSCREW: 5/8 11 x 4 GR. 8. 12 10327132 STUD: 7/8 9 x 3 GR. B7 (List Price $1.80)... 16 10332533 HEX NUT: 7/8 9 (List Price $ .90).. 16 10334534 FLATWASHER: 7/8 2 SAE (List Price $1.20) . 16 10340535 HEX NUT: 5/8 11 SLOTTED (List Price $ .90) ..... 12 10334736 COTTER PIN: 1/8
x 1-1/4
..... 12 10341037 SEAL, 2.5 x 3.250 x .375 1 117314W38 SPACER .. 1 120849W39 BREATHER 1 10006640 CAPSCREW 3/8 16 x 3/4 GR. 5..... 0 103259**41 NAMEPLATE .... 0 10021442 LUBE DRAWING, C500 P.E... 0 10239343 TACK DRIVE OPTIONAL .... 0 10010044 OUTLINE DRAWING 0 102580
POWER END LUBRICATION
Ref.
No. Name of Part Qty. Part No.
1 ROTO SEAL ..... 1 100064
2 HOSE ASSEMBLY ... 1 100063
3 1/2 FPT TEE ..... 1 103380
4 1/2 MPT x 2 NIPPLE. 1 103375
5 1/2 MPT PLUG.. 1 103365
6 HOSE ASSEMBLY, 25-1/2 .... 3 100580
7 HOSE ASSEMBLY, 9-1/2 3 100581
8 FITTING, 1/4 MPT x 90 TUBE .... 12 103418
GEAR REDUCER
GEAR REDUCER
Ref.
No. Name of Part Qty. Part No.
1 GEAR CASE ..... 1 102423
2 GEAR. 1 102421
3 PINION SHAFT. 1 102420
4 PIPE HEX BUSHING, 1/4 x 1/8 STEEL .... 1
5 PIPE PLUG, 3 NPT1/2 NPT .. 6 103368
6 DOWELS, 3/4 x 1 L. 3
7 BEARING CUP. 2 100165
8 BEARING CONE 2 100166
9 PINION BEARING RETAINER ..... 1 100121
10 SHIM SET 1 100123
11 SPACER .. 1 100117
12 OILSEAL .. 1 100169
13 BOLT, HEX HD. 1/2 UNC x 1-1/2 LONG.... 16
14 LOCKWASHER, 1/2 MEDIUM .... 23
15 BEARING CONE 2 100168
16 BEARING CUP . 2 100167
17 BEARING COVER.... 1 100118
18 SHIM SET (Ref. Only, See item 10) ..... 0 100123
19 COVER, OIL LUBE HOLE 1 100120
20 GASKET, OIL LUBE HOLE .... 2 100122
21 BOLT, HEX HD. 3/8 UNC x 7/8 LARGE.... 4
22 LOCKWASHER, 3/8 MEDIUM .... 4
23 SPRAY PIPE..... 1 100119
24 PIPE, CLOSE NIPPLE, 1/8 NPT . 1
25 PIPE, REDUECING TEE, 1/2 x 1/2 x 1/4 ... 1
26 PIPE PLUG, 1/8 NPT..... 1
27 CAP.... 1 100126
28 COMPANION FLANGE, SPICER 6-1/2 1 741 ... 1 100776
29 RETAINER WASHER..... 1 100124
30 BOLT, HEX HED. 1 12 NF x 1-1/2 LARGE .... 1
31 LOCKWASHER, 1 ... 1
32 CAPSCREW, 1/2 x 1-3/4 LARGE HEX HEAD ... 19
33 NUT, 1/2 HEX HD.... 24
34 LOCKWASHER, 1/2 20
A 35 LUBE DRAWING REFERENCE...
26 CAPSCREW 1/2 x 1-1/4 LARGE HEX HEAD .... 8
LUBRICATION ASSEMBLY
Ref.
No. Name of Part Qty. Part No.
1 FITTING, 1025-8-8S (1/2 x 90 ELL).... 1 104135
2 HOSE, 246C8-JS8-JS8 (Cut to Fit) 1
3 FITTING, 1012-8-8S (1-2 Straight) 1 104136
4 PIPE TEE, 1-2 x 1-2 x 1-4 ..... 1 103377
5 BUSHING, PIPE 1-2 x 1-4 .. 1 103388
6 FITTING, 1012-4-4S STRAIGHT.. 1 104256
7 SWIVEL NUT TEE, 66602-04-04-04 (Tube) 2 103450
8 ELBOW, 90 SWIVEL (6602-04-04-FG (Tube).. 1 103599
9 HOSE, 246W-JS4-JS4 31-1/4 (Hose-29 ) . 1 104134
10 ELBOW 90 1025-2-4S (Tubing) 2 103419
11 HOSE, 246C4-JS4-JS4 10-1/4 (Hose-7-3/4) .. 1 104133
12 HOSE, 246C4-JS4-JS4 6-7/16 (4-3/16 ).. 1 104132
13 FITTING, 1012-2-4S (Straight Tubing) 1 103421
14 PLUG, #2 1/8 PIPE .... 1 103370
FLUID CYLINDER ASSEMBLY 3
COMPACT
Page 7
COMPACT FLUID END 3
Ref.
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 3 1 103369
2 PLUNGER 3 102414
3 PLUNGER STUD 3 100113
4 PACKING NUT . 3 102419
5 SUCTION COVER.... 3 103681
6 VALVE STOP, SUCTION . 3 103682
7 VALVE SPRING 6 100198
8 SUCTION COVER SEAL 3 103683
9 1 8NC x 3-1/2 STUD... 8 103334
10 1 8NC HH NUT..... 8 103255
11 1 12NC TPFS x 11 SCREW (500 Ft. Lbs) .... 4 102498
12 1-3/8 12NC TPFS x 10-1/2 (1300 Ft. Lbs). 4 102499
13 DIAPHRAGM PLATE 3 102407
14 DIAPHRAGM GASKET... 3 102500
15 DIAPHRAGM OIL SEAL 3 x 3-1/2 6 101674
16 DIAPHRAGM SCREW 3/8 x 16 x 5/8 HHCS 12 103259
17 SET SCREW 5/16 18NC ..... 6 103431
18 PLUG, PIPE 1-/4 NPT (Ref.) .. 0 103364
19 DISCHARGE COVER SEAL .. 3 102466
20 DISCHARGE COVER..... 2 102400
21 GAGE CONNECTION & DISCHARGE COVER 1 102467
22 RETAINER NUT, GAGE CONNECTION.... 1 102468
23 BLANK DISCHARGE FLANGE .... 1 100180
24 DISCHARGE FLANGE, 2 1502 1 100182
25 SEAL, DISCHARGE FLANGE 2 100204
26 PACKING ASSEMBLY ... 3 103684
27 SUCTION MANIFOLD, 4 VICTAULIC. 1 100175
28 O-RING, SUCTION MANIFOLD ... 3 100203
29 CAP SCREWS, 3/4 - 10 x 2 B7 .... 12 103296
30 VALVE COMPLETE.. 6 117331W
31 SEAT.. 6 101376
32 INSERT VALVE 0
33 ADAPTOR STUFFING BOX 3 103685
34 ADAPTOR FLUID END . 3 102443
REFERENCE:
VALVE COVER TOOL.... 1 100160
PACKING NUT TOOL..... 1 102485
PLUNGER TOOL 1 102483
OPTIONAL EQUIPMENT
DISCHARGE FLANGE, 602-1002 0 101386
27 SUCTION MANIFOLD, 4 VICTAULIC WITH LIFTERS... 1 PP1004700
CYLINDER DRAIN.... 0 210AD01
PACKING ASSEMBLY 3
COMPACT
Ref.
No. Name of Part Qty. Part No.
1 LANTERN RING/FEM ADAPTOR 1 1024642 SEAL RING. 1 1036853 PRESSURE RING (STANDARD). 1 1003314 PRESSURE RING (SHORT).. 1 1024655 HEADER RING. 1 1003326 O-RING.... 2 1024517 BACK-UP. 2 102452
FLUID END ASSEMBLY 3-1/2
Page 11
FLUID CYLINDER ASSEMBLY 3-1/2 COMPACT
Ref.
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 3-1/2 4-1/2 1 102441
2 PLUNGER 3-1/2 3 104134
3 PLUNGER STUD 3 100113
4 PACKING NUT 3-1/2 ..... 3 102418
5 SUCTION COVER.... 3 102401
6 VALVE STOP, SUCTION . 3 100176
7 VALVE SPRING 6 100198
8 SUCTION COVER SEAL 3 100197
9 1 8NC x 3-1/2 STUD... 8 103334
10 1 8NC HH NUT..... 8 103255
11 1 12NC TPFS x 11 SCREW (500 Ft. Lbs) .... 4 102498
12 1-3/8 12NC TPFS x 10-1/2 (1300 Ft. Lbs). 4 102499
13 DIAPHRAGM PLATE 3 102406
14 DIAPHRAGM GASKET... 3 102500
15 DIAPHRAGM OIL SEAL 3-1/2 x 4-1/2.. 6 102503
16 DIAPHRAGM SCREW 3/8 x 16 x 5/8 HHCS 12 103259
17 SET SCREW 5/16 18NC ..... 6 103431
18 PLUG, PIPE 1/4 NPT (Ref.).... 0 103364
19 DISCHARGE COVER SEAL .. 3 102466
20 DISCHARGE COVER..... 2 102400
21 GAGE CONNECTION & DISCHARGE COVER 1 102467
22 RETAINER NUT, GAGE CONNECTION.... 1 102468
23 BLANK DISCHARGE FLANGE .... 1 100180
24 DISCHARGE FLANGE, 2 1502 1 100182
25 SEAL, DISCHARGE FLANGE 2 100204
26 PACKING ASSEMBLY 3-1/2 .. 3 102459
27 SUCTION MANIFOLD, 4 VICTAULIC. 1 100175
28 O-RING, SUCTION MANIFOLD ... 3 100203
29 CAP SCREWS, 3/4 - 10 x 2 B7 .... 12 103296
30 VALVE COMPLETE (Ref: 100200) 6 101778
31 SEAT.. 6 100199
32 INSERT VALVE 0 101868
33 ADAPTOR STUFFING BOX 3 102446
34 ADAPTOR FLUID END . 3 102443
REFERENCE:
VALVE COVER TOOL.... 1 100160
PACKING NUT TOOL..... 1 102485
PLUNGER TOOL 1 102483
OPTIONAL EQUIPMENT
DISCHARGE FLANGE, 602-1002 0 101386
27 SUCTION MANIFOLD, 4 VICTAULIC WITH LIFTERS... 0 PP1004700
CYLINDER DRAIN.... 0 210AD01
27 MANIFOLD, SUCTION 5 VICTAULIC. 0 104125
27 MANIFOLD, SUCTION 5 VICTAULIC WITH LIFTERS... 0 PP1004701
27 MANIFOLD, SUCTION 6 VICTAULIC. 0 PP1004703
27 MANIFOLD, SUCTION 6 VICTAULIC WITH LIFTERS... 0 PP1004702
27 C02 MANIFOLD, SUCTION W/4 FIG. 206-CENTER 0 102496
27 C02 MANIFOLD, SUCTION, 4 LESS CONNECTIONS .. 0 102495
PACKING ASSEMBLY 3-1/2
COMPACT
Ref.
No. Name of Part Qty. Part No.
1 LANTERN RING. 1 102463
2 V-RING SS ..... 1 100297
3 V-RING S . 1 100972
4 HEADER RING. 1 100298
5 ADAPTOR .. 1 102466
6 O-RING.... 1 101519
7 BACK-UP. 1 102455
8 BACK-UP. 1 102450
9 O-RING.... 1 102449
FLUID END ASSEMBLY 4
COMPACT
Page 13
FLUID END ASSEMBLY 4 COMPACT
Ref.
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 3-1/2 4-1/2 1 102441
2 PLUNGER 4 .... 3 102412
3 PLUNGER STUD 3 100113
4 PACKING NUT 4 ..... 3 102417
5 SUCTION COVER.... 3 102401
6 VALVE STOP, SUCTION . 3 100176
7 VALVE SPRING 6 100198
8 SUCTION COVER SEAL 3 100197
9 1 8NC x 3-1/2 STUD... 8 103334
10 1 8NC HH NUT..... 8 103351
11 1 12NC TPFS x 11 SCREW (500 Ft. Lbs) .... 4 102498
12 1-3/8 12NC TPFS x 10-1/2 (1300 Ft. Lbs). 4 102499
13 DIAPHRAGM PLATE 3 102405
14 DIAPHRAGM GASKET... 3 102500
15 DIAPHRAGM OIL SEAL 4 x 4-3/4 6 102504
16 DIAPHRAGM SCREW 3/8 x 16 x 5/8 HHCS 12 103259
17 SET SCREW 5/16 18NC ..... 6 103431
18 PLUG, PIPE 1/4 NPT (Ref.).... 0 103364
19 DISCHARGE COVER SEAL .. 3 102466
20 DISCHARGE COVER..... 2 102400
21 GAGE CONNECTION & DISCHARGE COVER 1 102467
22 RETAINER NUT, GAGE CONNECTION.... 1 102468
23 BLANK DISCHARGE FLANGE .... 1 100180
24 DISCHARGE FLANGE, 2 1502 1 100182
25 SEAL, DISCHARGE FLANGE 2 100204
26 PACKING ASSEMBLY ... 3 102458
27 SUCTION MANIFOLD, 4 VICTAULIC. 1 100175
28 O-RING, SUCTION MANIFOLD ... 3 100203
29 CAP SCREWS, 3/4 - 10 x 2 B7 .... 12 103296
30 VALVE COMPLETE (Ref: 100200) 6 101778
31 SEAT.. 6 100199
32 INSERT VALVE 0 101868
33 ADAPTOR STUFFING BOX 3 102445
34 ADAPTOR FLUID END . 3 102443
REFERENCE:
VALVE COVER TOOL.... 100160
PACKING NUT TOOL..... 102485
PLUNGER TOOL 102483
OPTIONAL EQUIPMENT
DISCHARGE FLANGE, 602-1002 0 101386
27 SUCTION MANIFOLD, 4 VICTAULIC WITH LIFTERS... 0 PP1004700
CYLINDER DRAIN.... 0 210AD01
27 MANIFOLD, SUCTION 5 VICTAULIC. 0 104125
27 MANIFOLD, SUCTION 5 VICTAULIC WITH LIFTERS... 0 PP1004701
27 C02 MANIFOLD, SUCTION W/4 FIG. 206-CENTER 0 102496
27 C02 MANIFOLD, SUCTION, 4 BLANK Less Connections.... 0 102495
PACKING ASSEMBLY 4
COMPACT
Ref.
No. Name of Part Qty. Part No.
1 LANTERN RING 1 102462
2 V-RING SS ..... 1 100343
3 V-RING S . 1 101340
4 HEADER RING 1 100342
5 ADAPTOR.. 1 102445
6 O-RING. .. 1 101160
7 BACK-UP 1 102456
8 BACK-UP 1 102450
9 O-RING ... 1 102449
FLUID END ASSEMBLY 4-1/2
COMPACT
Page 16
PACKING ASSEMBLY 4-1/2
COMPACT
Ref.
No. Name of Part Qty. Part No.
1 LANTERN RING. 1 102461 2 V-RING
SS
..... 1 100652 3 V-RING
|